Global Steel belt Service

Global TOP Quality
Steel belt
Service
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Global service that never stops. To ensure that your operations run at the highest productivity possible, the Berndorf Band Group offers extensive services and pioneering service equipment centered around the Steel Belt under the quality brand BernFixx®.

YOUR ALL AROUND CARE

WE SUPPORT YOU THROUGHOUT THE LIFECYCLE OF YOUR Steel Belts AND BELT SYSTEMS.

From installation management to commissioning, we support and advise you on how to get the best use out of your machine. Berndorf Band Group’s expert service team operates worldwide to help you achieve the highest possible system efficiency. The comprehensive service range includes the assembly of Steel Belts and Steel Belt Systems, regular inspection and ongoing maintenance, as well as support with problems and early detection of belt damage to minimize downtimes. We also offer individual training for all our customer’s in-house technicians.
RANGE OF SERVICES

  • Assembly of Steel Belts and plant components

  • Inspection and maintenance to eliminate belt tracking issues

  • Innovative welding & repair technologies

  • Patented service equipment

  • Individual training for our customers’ in-house technicians

  • Minimization of downtimes

  • Early detection of belt damages
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Service
equip­ment

We offer you innovative service equipment that reflects the cumulative expertise of our experienced engineers and technicians. Our foremost objective is to provide you with the service and technical tools you need to handle such problems as belt damages or other process disruptions and thus restore optimum productivity.
Magnetic clamping device
For gap- and offset-free continuous welding of high-quality Steel Belts up to a thickness of 3.5 mm/0.138 inch in the wood processing industry, the Berndorf Band Group has developed a special magnetic tensioning device. Due to the powerful tensioning system, even used and slightly deformed Steel Belts can be welded without misalignment.
Patching tool
With the patching tool, damaged parts of Steel Belts with a diameter of up to 400 mm/15.75 inch can be cut out quickly and easily. Innovative welding processes are used to incorporate circular inserts, known as patches, into the Steel Belt in the highest quality. The Patching Tool developed by the Berndorf Band Group has revolutionized the repair options for Steel Belts.
Belt edge maintenance and repair tool
The belt edge maintenance and repair tool is used to restore a defined belt edge geometry to prevent any subsequent edge cracks in Steel Belts. This tool, thereby, helps extend the lifetime of the Steel Belt.
Mechanical clamping device
This proven mechanical clamping device enables continuous welding of Steel Belts with a thickness up to 2.3 mm/0.09 inch - without gaps or offsets and applicable across all industries. Flatness and thickness deviations can be reduced to a minimum with maximum stability.
Hot Bonding Device
Hot bonding device
The recommended tool for repairs of damaged or worn vee-ropes on the customer's premises is the hot bonding device made by the Berndorf Band Group. When combined with the company’s own special adhesive, the device produces an exceptionally strong bond on the Steel Belt.
High-Power shot peener
The cross curvatures on Steel Belts pose particular challenges on account of the high stresses in the area of the belt edges. However, this challenge has now met its match in the high-power shot peener designed by the Berndorf Band Group, as it allows for a notable reduction of this deformation - even, for the most part, while production is in full swing.
Repair Kits
Repair Kit
All customers are recommended to keep a fully stocked inventory of tools on site that allows them to perform simple manual repairs. The repair kit includes the devices and tools necessary for the execution of all common, manual repairs on Steel Belts. As an added advantage, the kit can be combined with other equipment supplied by the Berndorf Band Group such as clamping devices, the patching tool or cutting and welding devices.
Cutting and Welding Device
Cutting & Welding device
We have developed this device especially for Steel Belts used in the chocolate industry. The compact and lightweight device is capable of processing Steel Belts with a maximum width of 500 mm/19.69 inch and a max thickness of 0.8 mm/0.03 inch even at dizzying heights. The use of a high-precision cut-off wheel eliminates the need to rework weld edges. In addition, the stops minimize the risk of cutting errors.

HIGH­LIGHTS

HANDS-ON EXPERT KNOWLEDGE
Experienced service technicians have the required knowledge and expertise to carry out repairs properly. They focus on the fastest possible way to get your system up and running again.
WORDLWIDE INSTALLATION, MAINTENANCE AND REPAIRS
We offer a worldwide service network. Depending on the malfunction, service professionals will reliably repair the Steel Belts and components on site.
IN-HOUSE DEVELOPMENT OF PATENTED SPECIAL TOOLS
Innovative and specially developed service equipment from the Berndorf Band Group enables the assembly and repair of Steel Belts at the customer's site.
MINIMIZED PRODUCTION SHUTDOWN TIMES
Our experts develop tailor-made plans to determine the best way to optimize your system while minimizing machinery downtimes as much as possible.
OPTIMIZATION OF COSTS
Our service includes updates to the latest technological standards to ensure that your Steel Belts are always up to date to perform at their best and optimize your production costs.
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Reach out
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Information
Contact us

If you don’t find what you’re looking for here, contact us. Our team of experts looks forward to the challenge and to finding the best solution for your production process. As a full-service provider, we support you in all matters relating to Steel Belts and Belt Systems. A comprehensive range of services supports our holistic approach.

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FIND YOUR CONTACT PERSON
Are you looking for help? Get in touch with your Berndorf Band Group partner nearby.
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Steel Belts
Our wide range of custom-made Steel Belts increases the efficiency of your production process.
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STEEL BELT TRAINING
With our Steel Belt Training, we help your employees improve their practical skills under real conditions. Visit us in one of our worldwide training centers.
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Services
EQUIP­MENT
Highlights