Process Equipment

Process Solidification & Cooling Systems
Equipment

PROCESS EQUIPMENT IS ONE OF BERNDORF BAND GROUP’S EXPERTISE AREAS. It refers to the design, construction, installation and maintenance of steel belt solidification and cooling systems. The company offers a wide variety of Steel Belts and Belt Systems, which are custom-made to your requirements and specifications. As your total solution provider, Berndorf Band Group has complete packages to meet your demands, starting from feasibility studies and tests to engineering, design, manufacturing, construction and installation of your plant.

End products

The end products which can be produced on our machines are as diverse as our industries. If your product is not included, please contact us, together we can find the right solution for your application.

SULPHUR
Our main goal is to provide our customers machines to produce sulphur pastilles of the highest quality according to SUDIC standards and enable easy transport of sulphur.
FERTILIZER
Sulphur & Bentonite, Urea & Sulphur, Nitrogen derivates, Other fertilizers
RESIN
Hydrocarbon resin, Expoy resin, Phenolic resin, Polyester resin, Acrylic resin, Polyamide resin, Other resin
WAX
Parrafin wax, Depilatory wax (cosmetic wax), Hydrocarbon wax, Other wax
OLEO CHEMICALS
Fatty acids, Fatty alcohols, Amines, Amides, Ester & Stearines, Polyethylene glycols (PEG), Surfactants (detergentes), Other oleo chemicals
BLACK CHEMICAL PRODUCT
Bitumen, Pitch, Asphaltene, Tar, Other black chemical product
POWDER PAINT
Functional (Epoxy based), Decorative (Polyester based), Decorative (Polyester-expoy base), Other powder paint raw material
CHEMICAL PRODUCT
Aluminum Sulphate, Adhesives & hot melts, Other chemical product
YOUR PRODUCT
Your product is not in the list? Get in touch with us and we can develop a special solution for your needs.

Feeding
Devices

The variety of Berndorf feeding devices has been developed to meet different process requirements for a wide range of products. The versatile application possibilities enable the production of materials from low to high viscosities and a melting temperature of up to 300 °C as well as the production of pastilles in different sizes simply by exchanging the outer shell and nozzle bar, with or without refeed bar. Available Berndorf feeding devices are BernDrop® and BernFlow®.

BernDrop® EF200 & BernDrop® AD300
  • Smooth outer shell with heated refeed bar to avoid excess material with higher viscosity
  • Enhanced safety in parts handling
  • Easy access for maintenance
BernDrop® with Raised Shell, no Refeed Bar
  • Special geometry of the raised shell
  • Lower maintenance due to reduction of wear parts
  • Higher possible production output
BernFlow®
  • Fitted with set screws for assembling with sliding rails & housing fume extraction
  • Adjustable knife at the bottom of the device to regulate the product thickness
Casting Box made of stainless steel
  • Electric, thermal oil or steam heating elements
  • Product thickness determined by manually adjusting
  • Precise conformity to minimum product tolerances for thin products; no restrictions for thicker products
Overflow Weir: low - medium viscosity products
  • Pumps the product into the tank
  • When the level exceeds its volume the liquid overflows onto the Steel Belt
  • The liquid level is detected & controlled by the feeding pump
Downstream Device: Breaker
  • Production of flakes
  • Easy access to breaker housing
  • Good ergonomics
  • Operability in complete safety

Highlights

HIGH PRODUCTION OUTPUT AND UNIFORM PRODUCT QUALITY
VARIOUS SHELLS FOR OPTIMUM PASTILLE QUALITY & PRODUCTION CAPACITY
FEEDING DEVICES FOR THE PRODUCTION OF FLAKES OR PASTILLES
TOTAL SOLUTION PROVIDER FOR SOLIDIFICATION & COOLING SYSTEMS
WORLDWIDE SERVICE
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Cooling
Systems

SINGLE AND DOUBLE STEEL BELT COOLERS engineered by Berndorf Band Group are used for a wide range of production processes. From cooling and crystallization to pastillation of materials like sulphur, powder paint and chemicals in the shape of flakes, pastilles, strips or sheets – all customer specifications can be fulfilled with Berndorf single or double belt cooling systems.

Single Belt Cooler
The SBC can produce a variety of products including pastilles, flakes and strips because all available feeding devices can be installed. The entire cooling section can be operated with different temperature zones allowing adaptation to process specific cooling curves to achieve superior product quality. The cooling water is reused in a closed water circuit and therefore does not pollute the environment. Also, an air hood on the product side can be used for additional cooling to increase production capacity.
  • Production of different shapes: pastilles, strips, flakes, plates, sheets, etc.
  • Product specific temperature profiles due to different cooling zones
  • Economical due to low operating and maintenance costs
Double Belt Cooler (DBC)
The DBC is used for increased capacity and processing products which tend to curl away from the Steel Belt. Since the product is located between two chilled surfaces, a faster cooling process resulting in a higher capacity can be achieved with the same overall cooler length. Additionally, it enables effective cooling of thick products at high production rates. Like the SBC, the DBC can be operated with different temperature zones to achieve superior product quality using the closed water circuit.
  • Reduced floor space requirements thanks to the increased production rates

  • Product curling is eliminated, and production rates are greatly increased since the product is put between two belts, assuring to be in belt contact both top and bottom

  • Cooling can be zoned, both top and bottom, optimizing cooling performance

Explain us
what you
need

If you don’t find what you’re looking for here, contact us. Our team of experts looks forward to the challenge and to finding the best solution for your production process. As a full-service provider, we support you in all matters relating to Steel Belts and Belt Systems. A comprehensive range of services supports our holistic approach.

CONTINUE TO

RESEARCH, TESTING & DEVELOPMENT
Steel Belts
Service Belt Systems
Service Steel Belts
BROCHURES & MULTIMEDIA
Highlights
Cooling System
SINGLE BELT COOLER
Double Belt Cooler