Process Equipment for Steel Belts

Process Solidification & Cooling Systems

Equipment

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PROCESS EQUIPMENT IS ONE OF BERNDORF BAND GROUP’S EXPERTISE AREAS. It refers to the design, construction, installation and maintenance of steel belt solidification and cooling systems. The company offers a wide variety of Steel Belts and Belt Systems, which are custom-made to your requirements and specifications. As your total solution provider, Berndorf Band Group has complete packages to meet your demands, starting from feasibility studies and tests to engineering, design, manufacturing, construction and installation of your plant.

End products

The end products which can be produced on our machines are as diverse as our industries. If your product is not included, please contact us, together we can find the right solution for your application.

SULPHUR

Our main goal is to provide our customers machines to produce sulphur pastilles of the highest quality according to SUDIC standards and enable easy transport of sulphur.

FERTILIZER

Sulphur & Bentonite, Urea & Sulphur, Nitrogen derivates, Other fertilizers

RESIN

Hydrocarbon resin, Expoy resin, Phenolic resin, Polyester resin, Acrylic resin, Polyamide resin, Other resin

WAX

Parrafin wax, Depilatory wax (cosmetic wax), Hydrocarbon wax, Other wax

OLEO CHEMICALS

Fatty acids, Fatty alcohols, Amines, Amides, Ester & Stearines, Polyethylene glycols (PEG), Surfactants (detergentes), Other oleo chemicals

BLACK CHEMICAL PRODUCT

Bitumen, Pitch, Asphaltene, Tar, Other black chemical product

POWDER PAINT

Functional (Epoxy based), Decorative (Polyester based), Decorative (Polyester-expoy base), Other powder paint raw material

CHEMICAL PRODUCT

Aluminum Sulphate, Adhesives & hot melts, Other chemical product

YOUR PRODUCT

Your product is not in the list? Get in touch with us and we can develop a special solution for your needs.

Feeding
Devices

The variety of Berndorf feeding devices has been developed to meet different process requirements for a wide range of products. The versatile application possibilities enable the production of materials from low to high viscosities and a melting temperature of up to 300 °C as well as the production of pastilles in different sizes simply by exchanging the outer shell and nozzle bar, with or without refeed bar. Available Berndorf feeding devices are BernDrop® and BernFlow®.

BernDrop® EF200 & BernDrop® AD300

Smooth outer shell with heated refeed bar to avoid excess material with higher viscosity
Enhanced safety in parts handling
Easy access for maintenance

BernDrop® with Raised Shell, no Refeed Bar

Special geometry of the raised shell
Lower maintenance due to reduction of wear parts
Higher possible production output

BernFlow®

Fitted with set screws for assembling with sliding rails & housing fume extraction
Adjustable knife at the bottom of the device to regulate the product thickness

Casting Box made of stainless steel

Electric, thermal oil or steam heating elements
Product thickness determined by manually adjusting
Precise conformity to minimum product tolerances for thin products; no restrictions for thicker products

Overflow Weir: low - medium viscosity products

Very simple and efficient device which is easy to clean
When the level exceeds its volume the liquid overflows onto the Steel Belt
The liquid level is controlled by the feeding pump or valves

Downstream Device: Breaker

Production of flakes
Easy access to breaker housing
Good ergonomics
Operability in complete safety

Highlights

HIGH PRODUCTION OUTPUT AND UNIFORM PRODUCT QUALITY

VARIOUS SHELLS FOR OPTIMUM PASTILLE QUALITY & PRODUCTION CAPACITY

FEEDING DEVICES FOR THE PRODUCTION OF FLAKES OR PASTILLES

TOTAL SOLUTION PROVIDER FOR SOLIDIFICATION & COOLING SYSTEMS

WORLDWIDE SERVICE

Cooling

Systems

SINGLE AND DOUBLE STEEL BELT COOLERS engineered by Berndorf Band Group are used for a wide range of production processes. From cooling and crystallization to pastillation of materials like sulphur, powder paint and chemicals in the shape of flakes, pastilles, strips or sheets – all customer specifications can be fulfilled with Berndorf single or double belt cooling systems.

Single Belt Cooler

The SBC can produce a variety of products including pastilles, flakes and strips because all available feeding devices can be installed. The entire cooling section can be operated with different temperature zones allowing adaptation to process specific cooling curves to achieve superior product quality. The cooling water is reused in a closed water circuit and therefore does not pollute the environment. Also, an air hood on the product side can be used for additional cooling to increase production capacity.

Production of different shapes: pastilles, strips, flakes, plates, sheets, etc.
Product specific temperature profiles due to different cooling zones
Economical due to low operating and maintenance costs

Double Belt Cooler (DBC)

The DBC is used for increased capacity and processing products which tend to curl away from the Steel Belt. Since the product is located between two chilled surfaces, a faster cooling process resulting in a higher capacity can be achieved with the same overall cooler length. Additionally, it enables effective cooling of thick products at high production rates. Like the SBC, the DBC can be operated with different temperature zones to achieve superior product quality using the closed water circuit.

Reduced floor space requirements thanks to the increased production rates
Product curling is eliminated, and production rates are greatly increased since the product is put between two belts, assuring to be in belt contact both top and bottom
Cooling can be zoned, both top and bottom, optimizing cooling performance

Explain us

what you

need

Contact Us

If you don’t find what you’re looking for here, contact us. Our team of experts looks forward to the challenge and to finding the best solution for your production process. As a full-service provider, we support you in all matters relating to Steel Belts and Belt Systems. A comprehensive range of services supports our holistic approach.

Process Equipment

End products

Feeding Devices

Highlights

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Feeding
Devices