Double Belt Press Solutions for Battery Production

Berndorf, may 2026: The rapid growth of battery technologies is transforming industries such as e-mobility, renewable energy, and advanced electronics. With increasing demand for performance, safety, and scalability, manufacturers require production technologies that ensure precision, consistency, and high output. Double Belt Press technology plays a key role in enabling continuous, high-quality production processes across a wide range of battery applications. At Berndorf Band Group, we provide advanced solutions designed to meet the evolving requirements of modern battery manufacturing.

 

Discover how Berndorf Band Group’s Double Belt Press technology can optimize your battery production – from calendering and lamination to next-generation solid-state processes.

Double Belt Press: Continuous Processing with Maximum Control

A Double Belt Press consists of two continuously moving Steel Belts that run parallel to each other. The product is processed between these belts under precisely controlled pressure and temperature conditions. Unlike batch processes, Double Belt Presses from Berndorf Band Group enable continuous production, ensuring consistent processing conditions across the entire production length.

 

Key Advantages of Double Belt Presses for Industrial Production

Double Belt Press technology combines continuous processing with precise control of critical production parameters. This results in a highly efficient and reliable system that meets the demanding requirements of modern industrial manufacturing.

 

Key advantages include:

Continuous production with high throughput (up to 70 m/min)
Precise control of pressure and temperature (up to 420 °C)
Uniform product quality across large volumes
Maximum flexibility and repeatability
Scalable for industrial high-volume manufacturing

Applications in the Battery Industry

Double Belt Press technology plays a central role in modern battery production and new energy industry by enabling the continuous processing of advanced materials under precisely controlled conditions. Its versatility allows manufacturers to produce a wide range of materials required for battery systems, fuel cells, and lightweight applications.
From cell manufacturing to functional materials, the technology supports efficient, scalable, and high-quality production across multiple use cases.

 

Materials and Components Produced

Double Belt Press systems are used to manufacture a wide range of materials and components in the battery and new-energy sector, including:

  • Laminated and densified battery cell material
  • Separator films and membranes
  • Thermal insulation materials
  • Bipolar plates for fuel cells
  • Carbon fiber sheet and lightweight composite materials
  • And many more

 

From Cell Production to Energy Systems

The versatility of Double Belt Press technology goes beyond battery cells. It supports applications across:

  • Battery production
  • Fuel cell technologies
  • Wind energy components
  • Lightweight structures for mobility solutions

Key Use Cases in Battery Production

Battery manufacturing involves a range of highly sensitive processes where precise control of pressure, temperature, and material behavior is essential. Double Belt Press technology enables manufacturers to optimize critical production steps, improve process stability, and ensure consistent product quality.

 

The following use cases highlight how this technology addresses key challenges in modern battery production:

01
Use Case: Calendering & Peak Shaving

During battery production, uneven pressure distribution can lead to material defects and reduced performance. Double Belt Press technology enables effective peak shaving, ensuring:

  • Even pressure distribution across the material
  • Reduction of pressure peaks during calendering
  • Lower compressive stress
  • Improved product consistency and quality

 

This results in more stable processes and higher-quality battery components.

02
Use Case: Solid-State Battery Production

The production of solid-state batteries requires highly controlled and stable process conditions. Use the shear forces between the Steel Belts to create a strong adhesion between the materials. Double Belt Presses enable:

  • Integrable into existing roll-to-roll processes
  • Precise control of pressure and temperature
  • Increased production of solid-state electrodes and electrolytes
  • Efficient processing of anode and cathode materials

 

This makes the technology ideal for next-generation battery manufacturing.

03
Use Case: Lamination & Adhesion Optimization

Reliable bonding between layers is critical for battery performance and safety. With a Double Belt Press, manufacturers benefit from:

  • Uniform pressure and heat transfer
  • Improved interface connections between layers
  • Reduced risk of adhesion issues
  • Consistent lamination quality

 

This ensures long-term stability and performance of battery cells.

Why Our Double Belt Press Technology Matters for Batteries

As battery technologies evolve, manufacturers require production solutions that combine precision, efficiency, and scalability, making Double Belt Press systems a key enabler of modern battery manufacturing.

The following key advantages highlight why this technology is essential for reliable and high-performance battery production.

 

  1. Precision Meets Scalability

    Battery production requires exact process control while maintaining high output. Our Double Belt Presses combine both, delivering consistent results at an industrial scale.

  2. Continuous Production for High-Volume Manufacturing

    Continuous processing significantly increases production efficiency compared to batch systems, reducing downtime and improving throughput.

  3. Reliable Processing of Advanced Materials

    From sensitive battery materials to high-performance carbon fiber composites, our Double Belt Presses ensure safe and stable processing of complex materials.

 

Download: Double Belt Press Solutions for the Battery Industry

Learn more about the applications, materials, and technical capabilities of Berndorf Band Group’s Double Belt Press technology in the battery sector. Download our brochure for detailed insights into solutions for battery production.

Get in Touch with Our Experts

Looking to optimize your battery production process or explore new manufacturing approaches?

Our experts at Berndorf Band Group are happy to support you. Contact us to discuss your requirements and find the right solution for your application.

 

Get in touch

9. Jun
– 11. Jun
de
Battery Show Europe 2026
Messe Stuttgart, Messepiazza, Stuttgart, Deutschland
The Battery Show Europe is Europe’s largest B2B trade fair for advanced battery and hybrid vehicle technology. Visit us and discover our Modular Double Belt Press, designed for maximum efficiency and precision in battery cell production. Learn how our solutions make your production processes more efficient and improve quality sustainably. Our team looks forward to welcoming you personally at our booth!
Composites & Floorings
12. Oct
– 15. Oct
us
Battery Show North America 2026
Huntington Place, Washington Boulevard, Detroit, Michigan, USA
The Battery Show North America is North America´s largest advaned battery and EV tech event. This exhibition brings together engineers, business leaders, top-industry companies and innovative thinkers . Visit us and discover our Modular Double Belt Press, designed for maximum efficiency and pecision in battery cell production. Learn how our solutions make your production processes more efficient and improve quality sustainably. Our team looks forward to welcoming you personally at our booth!
Composites & Floorings

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